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【作品展播】2023年海克斯康全球精英奖大赛海洋石油工程(青岛)有限公司获奖作品-...

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【作品展播】2023年海克斯康全球精英奖大赛海洋石油工程(青岛)有限公司获奖作品-最佳执行类别全球精英奖
海克斯康数字智能 鹰图软件

                               
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01
贺信
海洋石油工程(青岛)有限公司在2023年度海克斯康全球精英奖大赛中披荆斩棘,荣获了“最佳执行类别全球精英奖”!在此祝贺海洋石油工程(青岛)有限公司,同时也感谢海工青岛在工程领域中做出的努力和成绩。


02
企业介绍
海洋石油工程(青岛)有限公司是由中国海洋石油总公司控股的海洋石油工程股份有限公司于2005年3月投资成立的全资子公司,注册资本为30亿元人民币。海洋石油工程股份有限公司是中国目前唯一一家承揽海洋石油、天然气开发工程建设项目的总承包公司,主要从事海上油气田开发工程及其陆地终端的设计与建造,各类码头钢结构物的建造与安装,各种类型海底管道与电缆的铺设,海上油气田平台导管架和组块的装船、运输、安装与调试,以及海洋工程设施的水上水下检测与维修等业务。


                               
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03
获奖作品展示

                               
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作者:海洋石油工程(青岛)有限公司 吴涛

作品介绍(由于是全球赛事,相关作品信息均为英文信息):

COOEC(Qingdao) has been starting to develop PCMS (Project Construction Management System) which consists of a variety of Hexagon software including Intergraph Spoolgen, Intergraph Smart Construction, Intergraph Smart Quality, Intergraph Smart Foundation, Intergraph Smart Materials from 2014.

Recent years, PCMS is applied on LNG Canada and PetroBras BuziosVIII (FPSO P79), the two large international project. LNG Canada project is located at Kitikmeot, BC Province, Canada. The owner includes Shell, Petronas, PetroChina, KOGAS, Mitsubishi. There are 35 modules constructed in Qingdao yard. P79 FPSO for Petrobras is the biggest and most complex FPSO in the world. The module of topside in FPSO is constructed by COOEC (Qingdao).

3D models provided by clients at stage of detail design of the two projects are created in Smart 3D. Data from design is imported to PCMS through Non-published mode. All lists of weld, spool and other parts are generated by Spoolgen regarded as the main tool at the stage of shop design of Piping.

When data formatted in template is imported into PCMS, IWP (Installation work package) could be created in the software of Smart Construction. In PCMS, the function of Smart Construction is highly customized with requirements of COOEC (Qingdao). PCMS tech team defines discipline, purpose, steps, ENS, column-set and other necessary objects. Besides work-face-planing, work progress could be imported by batches and assigned to each work step.


                               
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IWP

PCMS also integrated Smart Construction and Smart Quality. Welds and parts could be updated in Smart Construction and sent to Smart Quality every night. The function of Smart Quality is also highly customized and all Inspection steps are defined by PCMS tech team. The inspection steps include Material Confirmation Inspection, Material trace Inspection, Fit-up Inspection, Visual Inspection and Non-Detective-Test Inspection.


                               
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Inspection in PCMS

NOI (Notice of Inspection) and ROI (Report of Inspection) could be created and executed by users. Inspection Report, Weld Summary, Welding KPI report and Welder KPI report, which are custom developed before project started could be generated automatically.

Since the management of NDT (Non-Detective-Test) has always been the pain point of quality management, PCMS provide the function of Lots Management. After Welding, based on a combination of welder, WPS, welding category, inspection class and inspection percentage, welds could be divided into lots. In one lot, system will select one weld randomly to do NDT. For example, some welds need to be tested by RT (Radio Test, one type of NDT). If the inspection percentage of these welds is 10%, 10 welds in all qualified welds which has same combination will be formed one lot. One weld in the lot could be selected to finish RT inspection. If this weld passed RT inspection, all welds in the lot will be released.


                               
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Lot Management

With the data of system, PCMS tech team independently developed Project Data Center Website. The website can synchronize PCMS data everyday and provide rich and diverse reports to realize progress statistics and information sharing.

4D visualization is anther application with PCMS data. It is to match the piping spool data automatically in the model with those of the construction progress data from system, and mark the key milestones of the welding, release, painting, lifting and installation of each spool with different status color, so as to realize the visualization of piping progress.


                               
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4D visualization

The process of importing design data and material information into PCMS further standardizes and corrects data. Combined with the data of construction and inspection stage in PCMS, fine control of progress can be realized. All data provided by PCMS help project managers to get information timely and effectively. The report is generated on PCMS to solve the problem that previous projects still need to print paper reports. For projects with more than 100,000 welds, the function of Lots management in PCMS extremely improves the management efficiency of welds in the NDT stage. Rich and diverse data which PCMS provided could make more digital application such as Project Data Center Website, 4D  visualization, etc.

On the project of LNG Canada, through the joint efforts of COOEC(Qingdao) and JGC(Contractor of LNG Canada project), digital management has been praised and recognized by the industry. LNG Canada project in COOEC(Qingdao) was awarded the Best AWP Large Project Award by CII at AWP Conference 2022, held in Houston, USA. In P79 FPSO, the customized function of PCMS is extremely difficult to implement. After the function delivered and successful demonstration, PCMS has been recognized by clients. The site manager of the owner of Petrobras spoke highly of the application of the project system: PCMS latest developing is a big step forward on quality control for COOEC Qingdao yard.  We expected that in the end of this P79 project, COOEC can be in a higher lever for Piping Quality and control following the latest standard in the Oil industry.



04
评委点评
  • PCMS将海克斯康数字智能解决方案面向加工设计、施工管理、材料管理及工程信息集成平台等的产品与海工业务深度融合,经过近10年的开发与应用,为现场建造管理模式带来了革命性变革,对工程数字化转型工作具有极高的借鉴与引领价值。
  • 详细深度应用并结合实际工程流程很好的整合Intergraph Smart系列解决方案。



05
赛事介绍
海克斯康全球精英奖大赛是由海克斯康数字智能(原鹰图公司)举办的全球设计大赛。赛事基于海克斯康近20年的赛事运作基础上,融合了金阀门奖大赛、铂金管道奖大赛、Drivers of Success奖大赛等多项赛事,对软件应用层面具有创新力和执行力的用户进行全球性选拔和嘉奖。

几个月的时间,大赛共收到来自全球众多技术领先企业的近百份作品,行业覆盖了化工、油气、海事、加工、核能和发电、金属和采矿等行业领域。除评选出全球精英奖作品外,为了更好地展示参赛企业实力和成果,赛事增加了业务大区评选环节,开设了2023年海克斯康精英奖大赛三维设计类奖项和行业贡献及应用类奖项。

三维设计类奖项表彰在Intergraph Smart 3D、Intergraph Smart Review和/或 CADWorx软件应用方面,最具创新性和最具执行力的选手。

行业贡献及应用类奖项表彰在分析计算、技术创研、运维、绩效、采购、预制、施工等领域推动所属企业和行业实现数字化转型的选手。



关于海克斯康
海克斯康,作为数字化信息技术解决方案的革新者,秉承“智慧引擎,共赋未来”的理念,凭借“双智战略”推动制造业的智能与创新,构建新基建智慧城市生态体系。海克斯康业务遍及全球50个国家及地区,拥有员工超过24,000人。


关于海克斯康数字智能
海克斯康数字智能是海克斯康集团的独立产业单元。作为全球领先的工程类软件研发企业和信息应用服务商,从数字化工程到数字化交付以及数字化工厂,海克斯康数字智能始终致力于面向工厂全生命周期的企业级工程和管理软件系统的开发及应用服务。海克斯康数字智能通过数字化、智能化的解决方案助力客户充分利用有价值的数据资产,实现可持续发展,赋能流程工业的数字化转型,提高生产效率。





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